
Factory Optimization Through Simulation Modeling
Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency.

Maillefer’s story began in 1900 with Charles-Louis Maillefer’s workshop in Switzerland, coinciding with the independent venture of another entrepreneur serving the Finnish pulp and paper industry. These two modest beginnings, one rooted in Swiss machine-making, and the other near the Nokia River, developed independently, adapting to opportunities in various sectors like agriculture, telephony, and cable making.
By the mid-20th century, both entities had clearly dedicated themselves to the extrusion world. A pivotal moment arrived in 1987 when Nokia Cable Machinery acquired the family-owned Maillefer, merging the two and setting the stage for a new era of growth and rebranding, solidifying the Maillefer name as it entered its second century.

Over a century later, Maillefer has evolved into a global leader in extrusion solutions for the wire, cable, pipe, and tube industries. Now a prominent member of the Davis-Standard group, the company stands at the forefront of extrusion technology, offering over 50 cutting-edge solutions and the industry’s most comprehensive portfolio across nearly 20 diverse applications. With a strong commitment to sustainability, digitalization, and customer support, Maillefer continues to drive technological advancements, aiming to revolutionize the industry and empower a smarter, more sustainable world for the next 125 years. At Maillefer, we’re not just preparing for the future—we are creating it.

The dawn of the 20th century ushered in an era of unprecedented industrial growth, powered by electrification and a burgeoning demand for sophisticated machinery. It was in this landscape that Charles Maillefer, a visionary Swiss engineer and entrepreneur, was already cultivating the ideas and expertise that would profoundly impact global manufacturing. He opened his workshop in Romainmôtier in 1900, and this is the crucial period when Maillefer's pioneering spirit and commitment to precision engineering were taking shape. His early work and innovative concepts laid the essential groundwork for what would become a world-renowned leader in machinery design and production.

In 1912, the Imperial Senate of Finland licensed Suomen Punomotehdas Osakeyhtiö, founding the nation’s cable industry. As Finland’s first electrical cable material company, it built a 100-square-meter factory on Hernesaarenkatu in Helsinki. This pioneering factory produced electrical, telegraph, and telephone cables. Later, it joined Oy Nokia Ab. The factory proved indispensable post-war, powering Finland’s reconstruction and fulfilling war reparations.
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In 1941, the first plastic-material extruder—an innovative machine capable of continuously insulating or coating wires and cables with plastic —was created. This technical breakthrough not only established the company’s reputation for decades to come but also proved to be a true cornucopia of opportunities.
Maillefer SA built its renown on the exceptional performance of its machines, each one crafted individually. The era that followed marked the company’s entry into manufacturing and selling complete systems and installations for the insulation, sheathing, and assembly of electrical wires and cables.

The Salmisaari factory in Helsinki, completed in 1944, critically expanded Finnish cable manufacturing. This state-of-the-art facility boosted the nation’s capacity for essential electrical and communication cables, securing its place in the Finnish industrial history. As a vital asset within the growing Oy Nokia Ab, Salmisaari embodied Finnish cable production’s technological advancement and scale.


The extrusion industry’s first barrier screw
design - a breakthrough soon adopted by every leading extrusion brand worldwide - was introduced in 1967. The innovation was known as BM, short for Brevet Maillefer (Patent Maillefer).Filed in 1960 by its inventor, Charles-Edmond Maillefer — member of the founding family — the BM patent marked a turning point in extrusion technology. Over the decades, countless versions of the Elise screw have followed. Yet the essence of the barrier design remains, continually refined by our R&D experts to meet the demands of each new era.

Nokia-Maillefer was born.
Maillefer’s operations in Finland had been part of Nokia’s industrial machinery division since its acquisition in 1987. Maillefer established its modern headquarters and primary manufacturing facility in Vantaa. This location has since remained its global center for the development and production of cable and wire machinery.

R&D centers founded in 2014 in Vantaa and in 2015 in Ecublens form the backbone of our technological leadership, bringing together top-tier expertise in extrusion technology, material science, and advanced production processes.
From these centers of excellence, our teams push boundaries, developing new solutions that elevate wire, cable, pipe, and tube manufacturing to new levels of performance and efficiency.
With deep know‑how, cutting‑edge R&D, and a passion for discovering what’s next, our Vantaa and Ecublens sites ensure that customers receive unmatched innovation, best‑practice expertise, and forward‑thinking production capabilities — keeping us firmly at the forefront of the industry.

A significant milestone in Maillefer's history occurred in 2017 when we strategically joined Davis-Standard, a leading global provider of extrusion and converting technology. This integration brought together Maillefer’s well-established leadership in wire, cable, pipe, and tube production solutions and Davis-Standard's comprehensive range of extrusion systems. We expanded our global reach, enhanced our collective technological offerings, and solidified our position as an innovation and service partner globally.

Building on a long legacy of engineering excellence, Maillefer continues to drive industry advancement with its latest technology innovations and end-to-end know-how. We have grown into the industry-leading House of Experts walking every step with our customers to create value together. As strategic partners, we turn investments into achievements and reach common goals. Our innovation capabilities are seen, for example, in the Topography Scanner delivering real-time cable core geometry insights and AI-powered defect detection, that ensure optimal production stability. For optical cables, Smart Buffering enables higher line speeds with intelligent process control, pushing productivity to new levels.

Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency.

Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities.

Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow.