
Factory Optimization Through Simulation Modeling
Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency.

A synchronized dual X-ray system that aligns hot and cold end measurements - enabling continuous monitoring and eliminating the need for sample cutting in the beginning of EHV cable production.
Our synchronized X-ray scanning system introduces a new level of control and visibility in MV, HV, and EHV cable production. By integrating two X-ray gauges—one at the hot end and one at the cold end—the system delivers a synchronized view of measurements such as thickness, concentricity, and diameter throughout the process.
The orientable cold-end gauge aligns its measurements with those taken at the hot end, allowing for precise comparison and real-time adjustment. By calculating both process delay and final conductor movement, the system enables accurate monitoring directly on the production line. This eliminates the need to cut samples from finished cable.
With both manual and automatic rotational control, the system supports continuous monitoring and adjustment of XLPE cable concentricity and layer thickness directly at the extrusion stage. The result is improved product quality, reduced material waste, and a more efficient, non-intrusive quality control process.

Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency.

Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities.

Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow.