Vertical Pilot Line

Solve process problems 50 times faster

Practical trial / Sample production
Recommendation
1 day
MV, HV and EHV cable
Vertical_Pilot_Line_1

Interested in developing your cable production process with no risks and no interruptions?

The world’s only vertical pilot curing line for medium, high and extra high voltage cables is available for accelerated trials in Maillefer’s R&D Center in Finland. You can rent the line for a day and get the possibility to test your ideas and pilot new technologies with two experienced experts.
Description

Several cable issues are only visible after the curing process. The Maillefer vertical pilot line is equipped with a full-scale extrusion group capable of producing model cables up to 750 kV at realistic line speeds. It also has a curing tube for model cable curing as part of the process as well as Clean Room. The line requires significantly less material for a trial run than a real production line.

The Vertical Pilot Line consists of the following equipment:

  • NXW60-20D
  • NXW80-20D
  • NXW200-24D
  • THX 70/150 HV
  • THX 70/150 LR
  • IWT
  • Curing tube
  • Smart Dosing system
  • Conductor heating up to 200 °C.

 

Deliverables

One-day Vertical Pilot Line use for idea testing and technology piloting including two Maillefer’s operators. The full-scale facilities to develop the cable production as a whole.

Recommendation and consultation for but not limited to:

  • Material testing
  • Extrusion optimization
  • CV process optimization
  • Model cable sample production (one per day).

Latest from Maillefer Blog

SimFactory
Factory Optimization Through Simulation Modeling
Blog - Maillefer

Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency.

State-of-the-Art Cable Strander
Blog - Maillefer

Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities.

aerosol
Solutions Do Exist for Specialty Pipes, Tubes, Hose and Profiles
Blog - Maillefer

Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow.