- Wire & Cable
- Special
- Special Cables
Our aviation & aerospace insulation line gives you the technology for producing special X-ETFE insulated wires with high performance. Configured in tandem dual layer or single layer, this line can process other fluropolymer materials like FEP, PFA, ETFE, etc.
- Productivity
- 100 %
- Dual layer capacity
- In only a single pass
- Line speed
- 20 - 200 m/min
- Product range
- AWG 30 - AWG 12 conductor dia. (stranded silver cladded or tin cladded). Dia. over insulation max. 3.0 mm
- Raw material types
- Cross-Linked, X-ETFE, ETFE, FEP, PFA
TEL 25X Extend
High performance insulation line for aviation and aerospace cables with the X-ETFE extrusion process. Cables can be produced in single or dual layers.
Are you searching for a high quality production of aviation or aerospace cables?
Our TEL25X line with the single or dual layer process is the answer.
- Continuous quality production with minimum scrap
- Meeting aviation standards, like SPEC 55, etc.
- Line design that maximizes production uptime and avoids two passages for the dual layer.
What you get
With our solution and long experience, you will get high productivity, thanks to our knowledge of the cable process.
- High performance cable production with two extruders in tandem and a dual take up
- High quality cables thanks to tight tolerances on insulation thickness, diameter, and concentricity
- Leading technology proven worldwide.
Customer story
The TEL25X line is designed for the production of single or dual layer aviation and aerospace cables. All components are designed specifically for processing cables within tight tolerances using X-ETFE. Other fluoropolymer materials like FEP or PFA are also easily processed on this line.
Typical line composition
- Low tension driven pay-off
- Hot-air preheater
- Diameter gauge
- First layer extruder NMA30-24D"F"
- Crosshead ECH 4/6 "F"
- Start up capstan
- Diameter gauge / spark tester
- Second layer extruder NMA30-24D"F"
- Crosshead ECH 4/6 "F"
- Cooling line
- Diameter gauge / spark-tester
- Wheel capstan
- Hard marking
- Lump detector
- Accumulator
- Dual take-up
- PSU line control (Nomos & S7)
Specifications
| Inlet stranded conductor diameter | AWG30-AWG12 |
| Diameter over insulation | max. 2.5 mm |
| Constructional line speed | 20-200 m/min |
| Main insulation materials | X-ETFE |
| Other materials | ETFE, FEP, PFA |
Need more details on the Aviation & Aerospace Wire Insulation? Contact your nearest Maillefer representative →