- Wire & Cable
- Construction
- Building Wire
Reliable insulation technology for continuous and high-speed building wire insulation. You also have complete control over material and energy usage.
With our insulation technology, you get to enjoy continuous and high-speed wire production. You also have complete control over material and energy usage.
EEL 20 EnterAffordable choice, easy start | EEL 20 ExtendLean solution, better responsiveness | EEL 20 ExploreHigh output, fast exploration | |
|---|---|---|---|
| Line speed | 1000 m/min | 1300 m/min | 1300 m/min |
| Product range | Conductor cross section 0.75 – 10 mm2 | Conductor cross section 0.75 – 25 mm2 | Conductor cross section 0.75 – 25 mm2 |
| Compounds | PVC, LDPE | PVC, XLPE, HFFR | PVC, XLPE, HFFR |
| Quick colour change | – | – | Yes |
EEL 20 Enter
Quality building wire with low capital investment
Are you searching for an easy production start?
For new players, our EEL 20 Enter building wire insulation line offers
- Easy startup with low investment
- A robust line design with minimum production downtime
- Smart use of materials and energy to decrease your production costs
What you get
High productivity from the start
- Production with low cost per produced building wire meter
- Maintenance-free line design and built-in operator support
- Leading technology proven worldwide
Performance
- Production speeds
- 1 mm2 with 0.6 mm PVC insulation 1000 m/min
Customer feedback
In a proven customer case, excellent results were achieved with an ECH 12/16 crosshead. The concentricity during insulation of a 2.5 mm2 building wire (0.8 mm wall thickness) was within the 0.03 mm tolerance level. In addition, the skin layer thickness was reduced to only 0.06 mm without transparency.
Typical line composition
- FLPO 800 Flyer pay-off
- EMB 500 Electromagnetic brake
- MXC 80-24D Main extruder with hopper loader and dosing units
- MXC 45-24D Auxiliary extruder with hopper loader and dosing units
- ECH 12/16 Crosshead
- Diameter gauge
- MCS 20 Cooling line
- MCS Dryer
- Diameter gauge
- Spark tester
- WHC 500 Capstan
- EKP 8 Automatic dual take-up
- Autoextrusion 4.1S - Line control
- Power distribution cabinet
Optional components
- Welding machine
- Marking unit
- Lump and neckdown gauge
- Eccentricity gauge
Specifications
| Conductor type | Round, solid, stranded or bunched |
| Conductor cross section Cu mm2, solid | 0.75 - 6 |
| Conductor cross section Cu mm2, stranded or bunched | 0.75 - 10 |
| Insulation layer thicknesses (mm) | 0.5 - 1.2 |
| Max. Cable diameter (mm) | 10 |
| Length of typical line (m) | 34 |
| Constructive line speed (m/min) | 1200 |
EEL 20 Extend
Quality building wire with a focus on flexibility
Are you searching for a lean yet flexible production solution?
For players with expanding needs, our EEL 20 Extend building wire insulation line offers
- High production capacity
- A sophisticated line design with minimum production downtime
- Efficient use of materials and energy to decrease your production costs
What you get
Full productivity from the start
- True work horse for your insulation process
- Line with wide product range and flexibility
- Leading technology proven worldwide
Performance
- Production speeds
- 1.5 mm2 with 0.7 mm PVC insulation 1300 m/min
Customer feedback
The EKP 1300 is one of the most reliable automatic dual take-up machines available on the market. Upon implementation of the EKP 1300, several of our customers have confirmed an increase in reel changeover reliability of almost 100%.
Typical line composition
- FLPO 1000 Flyer pay-off
- EMB 500 Electromagnetic brake
- MXC 100-24D Main extruder with hopper loader and dosing units
- MXC 45-24D Auxiliary extruder with hopper loader and dosing units
- ECH 12/16 Crosshead
- Diameter gauge
- MCS 20 and OV12/500 Cooling line with built-in capstan
- MCS Dryer
- Diameter gauge
- Spark tester
- EKP 1300 Automatic dual take-up
- Autoextrusion 4.1 - Line control
- Power distribution cabinet
Optional components
- Welding machine
- Marking unit
- Lump and neckdown gauge
- Eccentricity gauge
- Additional extruder for nylon jacket
Specifications
| Conductor type | Round, solid, stranded or bunched |
| Conductor cross section Cu mm2, solid | 0.75 - 10 |
| Conductor cross section Cu mm2, stranded | 0.75 - 16 |
| Conductor cross section Cu mm2, bunched | 0.75 - 25 |
| Insulation layer thicknesses (mm) | 0.5 - 1.2 |
| Max. Cable diameter (mm) | 10 |
| Length of typical line (m) | 34 |
| Constructive line speed (m/min) | 1500 |
EEL 20 Explore
Quality building wire with high production capacity
Are you searching for a high capacity production solution?
For producers with large volumes, our EEL 20 Explore building wire insulation line offers
- High production capacity with quick color change
- A sophisticated line design and line automation minimize production downtime and need of manpower
- Making more from less
What you get
Maximum productivity from the start
- State-of-the art line to hunt lowest possible overall production cost
- Line design which allows optimize the number of line operators
- Leading technology proven worldwide
Performance
- Production speeds
- 1.5 mm2 with 0.7 mm PVC insulation 1300 m/min
Customer story
The EKP 1300 is one of the most reliable automatic dual take-up machines available on the market. Upon implementation of the EKP 1300, several of our customers have confirmed an increase in reel changeover reliability of almost 100%.
Typical line composition
- FLPO 1000 Flyer pay-off
- EMB 500 Electromagnetic brake
- MXC 100-24D Main extruder with hopper loader and dosing units
- Two MXC 45-24D Auxiliary extruders with hopper loader and dosing units
- XFS 12/16 Crosshead with quick colour change valve
- ECH 16/30 Crosshead for HFFR materials
- Diameter gauge
- MCS 20 and OV12/500 Cooling line with built-in capstan
- MCS Dryer
- Diameter gauge
- Spark tester
- EKP 1300 Automatic dual take-up
- Autoextrusion 4.1 - Line control
- Power distribution cabinet
Optional components
- Welding machine
- Marking unit
- Lump and neckdown gauge
- Eccentricity gauge
- Additional extruder for nylon jacket
- Crosshead change system
Specifications
| Conductor type | Round, solid, stranded or bunched |
| Conductor cross section Cu mm2, solid | 0.75 - 10 |
| Conductor cross section Cu mm2, stranded | 0.75 - 16 |
| Conductor cross section Cu mm2, bunched | 0.75 - 25 |
| Insulation layer thicknesses (mm) | 0.5 - 1.2 |
| Max. Cable diameter (mm) | 10 |
| Length of typical line (m) | 34 |
| Constructive line speed (m/min) | 1500 |
Value packages
Upgrade the EEL 20 with proven packages.
Quick Color Change Value PackageMaillefer's patented quick colour change system, X-flow, allows very fast insulation and striping color change…
Quick Type Change Value PackageBy implementing the crosshead change system, you can reduce downtime that is normally experienced between prod…
High Output Screw Value PackageNew screw design leads to higher output for your extruder.
Need more details on the Building Wire Insulation? Contact your nearest Maillefer representative →