- Wire & Cable
- Communication
- LAN
Our high-speed insulation line aids in your production of high-end LAN cables and railway signal cables. Solid, Foam-Skin and Skin-Foam-Skin processes are all perfectly supported by this line, thanks to the ExtrucellTM gas injection and triple layer co-extrusion group.
- Line speed
- up to 2500 m/min
- Product range
- Dia conductors 0.3 to 1.2 mm (solid or stranded Cu). Dia. over insulation max. 4.0 mm
- Compounds
- PE, PP
TEL 35 // Extend
Cutting-edge, high-speed insulation line for LAN and telecommunication cables
Are you interested in high-quality production of LAN or telecommunication cables?
To meet your needs, our TEL 35 line with Extrucell™ offers
- Continuous production with minimal scrap
- Exceed networking standards, including CAT 7A
- Line design that minimizes production downtime
What you get
The benefits of our extensive experience and knowledge of LAN and telecommunications cable production
- High-performance cable production with tandemized wire drawing and dual automatic take-up
- High-end cables, due to strict tolerances on dielectric parameters
- Leading technology proven worldwide
Capability of the line
The TEL 35E line is designed for the production of triple layer (Skin-Foam-Skin) wires for data and voice transmission. Its capability covers from LAN up to CAT 7A cables, and also railway signal and telecom cables. Continuous, full-speed operation is ensured with a compact drawing machine and fully automatic dual take-up. With special equipment added, the line can also process FEP materials.
Typical line composition
- Compact drawing machine
- Cu diameter gauge
- NMA 30-24D "V" Inner layer extruder
- MXC 80-30D, main extruder
- NMA 30-24D "V" Outer layer extruder
- Coloring , Conveying units
- Gas injection Group
- Cross-Head ECH 4/6 TL
- Hot section telescopic, and cold cooling trough
- Multipass, Capstan
- Capacitance gauge
- Excentricity/diameter gauge
- Spark tester
- Dual Automatic Take-Up EKP 50/63
- PSU Line control (Nomos S7)
Optional components
- Main extruder MXC 45-30D "F" for for FEP Foam or solid
- Auxiliary extruder NMA 30-24D "F" for skin FEP
- Cross-Head ECH 3/9 "F" for FEP
Specifications
| Inlet Cu diameter | max. 2.7 mm |
| Outlet bare Cu diameter | 0.32-0.9 mm |
| Diameter over insulation | max. 3.5 mm |
| Constructional line speed | 250-2500 m/min |
| Main insulation materials | Solid or Foamed PE, PP |
| Other materials with optional eqipment | Solid and foamed Fluropolymers (FEP, PFA, etc.) |
Need more details on the LAN Wire Insulation? Contact your nearest Maillefer representative →