- Wire & Cable
- Energy
- MV, HV & EHV
Reliable insulation and vulcanizing technology for continuous and high-speed medium voltage cable production. You also have complete control over material usage.
EPL 30 EnterAffordable choice, easy start | EPL 30 ExtendLean solution, better responsiveness | EPL 30 ExploreHigh output, fast exploration | |
|---|---|---|---|
| Line speed | 25 m/min | 50 m/min | 100 m /min |
| Product range | 10-35 kV, Conductor cross section Cu 25-630 mm2, Al 25-800 mm2 | 10-35 kV, Conductor cross section Cu 25-800 mm2, Al 25-800 mm2 | 10-35 kV, Conductor cross section Cu 25-800 mm2, Al 25-800 mm2 |
| Compounds | XLPE | XLPE | XLPE, EPR |
| Cable diameter, max | 60 mm | 70 mm | 70 mm |
| Cable weight, max. | 7 kg/m | 10 kg/m | 10 kg/m |
EPL 30 Enter
Produce quality medium voltage XLPE cables with reduced budget
Are you searching for an easy start to your medium voltage production?
Our EPL 30 Enter cable production line is optimized for the needs of a new player by offering
- Manufacturing start with minimal investment
- User-friendliness and reduced maintenance minimize operation costs
- Reduce material costs by limiting waste
What you get
Immediate production from the very first day
- Reliable, worry-free medium voltage cable production
- Maintenance-free line design and built-in operator support
- Leading technology proven worldwide
Performance
- Theoretical yearly capacity
- 2500 km, 240 mm2 Al 10 kV
Enjoy the benefits
The Maillefer catenary continuous vulcanizing line is designed for continuous insulation of XLPE insulated cable cores. The conductor is insulated by proven XLPE extruders and triple crossheads. The combination of the advanced Autocure line control system, triple crosshead and X-ray dimensional measurement provides the possibility to minimize start-up scrap and material over-consumption during your cable production run.
Typical line composition
- FPO 20LV Floor pay-off
- MHE DB 1600LV/4+5/120m Accumulator
- TPU 1200 Turn Pulley
- BCA 15 Caterpillar
- Preheater
- MXI 80-20D Air cooled extruder
- MXI 150-24D Air cooled extruder
- MXI 80-20D Air cooled extruder
- THX 35/75MV Triple crosshead
- X-RAY 8000 Diameter
- SB 60, CCV, Splice box
- Curing tube CDCC, DN 150-7 zones
- Pressure release system
- Cooling Tube DN 100-72 m
- LOWCS Light Open Water Cooling System
- ES 60 SS Manual End seal
- BCA 18 Caterpillar
- TPU 2000 Turn Pulley
- FTU 20LV Floor take-up
- LCU4.1 S7 Line Control
- NCC curing calculation and simulation
Specifications
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 630 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.3 – 2.0 mm |
| Insulation (mm) | 3.4 – 10.5 |
| Insulation screen (mm) | 0.3 – 2.0 mm |
| Max. cable weight (kg/m) | 7.0 |
| Max. Cable diameter (mm) | 60 |
| Length of typical line (m) | 150 |
| Extruder platform height (m) | 10 |
| Constructive line speed (m/min) | 25 |
Value packages
Upgrade the EPL 30 with proven packages.
EPL 30 Extend
Manufacture quality medium voltage XLPE cables with minimum material costs
Are you interested in a reliable insulation and vulcanizing process?
Our EPL30 Extend cable production line is designed for reliable, high-quality production of medium voltage cables and offers
- High-quality results
- Fast line production
- Reduce material costs by limiting waste
What you get
Cable that fulfills all of the end user's requirements
- High-performance, worry-free medium voltage cable production
- Maintenance-free line design and built-in operator support
- Leading technology proven worldwide
Performance
- Theoretical yearly capacity
- 5000 km, 240 mm2 Al 10 kV
Customer case
In a proven case, a customer was able to use the High Stability Capstan to achieve less than 0.2% line speed variation and less than 0.1% longitudinal diameter variation.
Typical line composition
- AVR 15.10-30 Portal pay-off
- AVR 15.10-30 L2 Portal pay-off
- KS160 Vertical cable clamp
- SL 120 Dancer
- MHE DB 1600LV/5+6/120m Accumulator
- HSC 2000 C High Stability Capstan
- EFD 100 Conductor Preheater
- NXW 80-20D Water cooled extruder
- NXW 175-24D Water cooled extruder
- NXW 100-20D Water cooled extruder
- NXW Cooling unit for extruder group
- THX 50/90 Triple crosshead
- IWT 300 Integrated Water Tempering unit
- X-RAY 8000 Diameter, Wall thickness and Eccentricity measuring system
- Material handling system
- SB 150 Splice box
- Curing tube CDCC, DN 200-8 zones
- Siccon 6000 Catenary Control System
- THS Tube heating system
- N2P Nitrogen Pressure Control System
- NCS Nitrogen Circulation System
- Cooling Tube DN 150-90 m
- OWCS Open Water Cooling System
- ES 150 SS End seal
- KLH-HD Cable Twister
- BCA 21 Caterpillar
- TPU 2000 Turn Pulley
- SL 120 Dancer
- BLMD 2000 Belt length measuring system
- BCA 12 Caterpillar
- TUT 15.10-30 L2 Portal take up
- TUT 15.10-30 Portal take up
- Autocure 4.1 S7 Line Control
Specifications
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 12 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 10 |
| Max. Cable diameter (mm) | 70 |
| Lenght of typical line (m) | 180 |
| Extruder platform height (m) | 12 |
| Constructive line speed (m/min) | 50 |
Value packages
Upgrade the EPL 30 with proven packages.
Continuous Type Change Value Package for MV CCV LinesIt is possible to produce several medium voltage cores in the same run without stopping the continuous vulcani…
High Output Value Package for MV CCV LinesTypical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermos…
Quick Conductor Splicing Value Package for MV CV LinesOur Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium v…
EPL 30 Explore
Produce high-quality medium voltage XLPE cables with minimum operation costs
Would you like an insulation and vulcanizing process that keeps your cost per production meter under control?
Our EPL 30 Explore line is designed for production at high speeds, and offers
- High performance with low operational costs per produced meter of cable core
- Top-quality cable that meets all of the end user's requirements
- Reduce material costs by limiting waste
What you get
Fastest line speeds available on the market
- High-quality production with minimal material costs
- Maintenance-free line design and built-in operator support
- Leading technology proven worldwide
Performance
- Theoretical yearly capacity
- 7000 km, 240 mm2 Al 10 kV
Customer case
With our Dual preheating system, a customer was able to increase line speeds by 25%.
Typical line composition
- AVR 15.10-30 Portal pay-off
- AVR 15.10-30 L2 Portal pay-off
- KS160 Vertical cable clamp
- SL 120 Dancer
- MHE DB 1600LV/5+6/120m Accumulator
- EFD 50 Conductor Preheater before capstan
- HSC 2000 C High Stability Capstan
- EFD 50 Conductor Preheater before crosshead
- NXW 100-20D Water cooled extruder
- NXW 200-24D Water cooled extruder
- NXW 120-20D Water cooled extruder
- NXW Cooling unit for extruder group
- THX 50/90 Triple crosshead
- IWT 300 Integrated Water Tempering unit
- X-RAY 8000 Diameter, Wall thickness and Eccentricity measuring system
- Material handling system
- SB 150 Splice box
- Curing tube CDCC, DN 200-10 zones
- Siccon 6000 Catenary Control System
- THS Tube heating system
- N2P Nitrogen Pressure Control System
- NCS Nitrogen Circulation System
- Cooling Tube DN 150-120 m
- OWCS Open Water Cooling System
- ES 150 SS End seal
- KLH-HD Cable Twister
- By Product Separator
- BCA 21 Caterpillar
- TPU 2000 Turn Pulley
- SL 120 Dancer
- BLMD 2000 Belt length measuring system
- BCA 12 Caterpillar
- TUT 15.10-30 L2 Portal take up
- TUT 15.10-30 Portal take up
- Autocure 4.1 S7 Line Control
Optional components
- CTC Continuous type Change
- PDI Isolator
- Ultratemp Non contact melt temperature measurement
- Cinegran Optical flow meter Cinegran
- Nitrogen generator
- Water cleaning unit
- Diameter gauge
- Conductor Welding
- Internal communication system
- CHT Crosshead handling table
Specifications
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 12 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 10 |
| Max. Cable diameter (mm) | 70 |
| Lenght of typical line (m) | 220 |
| Extruder platform height (m) | 16 |
| Constructive line speed (m/min) | 100 |
Value packages
Upgrade the EPL 30 with proven packages.
- Continuous Type Change Value Package for MV CCV LinesIt is possible to produce several medium voltage cores in the same run without stopping the continuous vulcani…
- High Output Value Package for MV CCV LinesTypical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermos…
- Quick Conductor Splicing Value Package for MV CV LinesOur Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium v…
Need more details on the Medium Voltage Catenary Continuous Vulcanizing? Contact your nearest Maillefer representative →