Rubber Cable Catenary Insulation and Sheathing

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  • Wire & Cable
  • Energy
  • Rubber Cable

Would you like to reap the benefits of the most advanced and versatile power cable manufacturing system available on the market? SSCV Super Steam is a smart combination of curing processes for cable insulation and sheathing in your manufacturing system. Using our technology, you can choose from a broad range of materials to produce a wide variety of power cables.

Key figures · EPL 20
Line speed
50 m/min
Product range
1 – 35 kV rubber cables, Conductor cross section Cu 25 – 800 mm2
Compounds
Cu, Al
Insulating or sheathing materials
All common materials for rubber cable insulating and sheathing, like EPR, EPDM, EVA, CPE, CR, CSM, NR, SBR, Silicone.
Curing processes
Classic steam curing, Super Steam curing

EPL 20 Extend

Cutting-edge technology which is applicable in producing a wide array of rubber cable types

Would you like to receive high-quality production and maximum versatility, all from one line?

Our EPL 20 SSCV Super Steam line offers efficient manufacturing of various rubber cable types, with several curing process options

  • High productivity
  • High quality for pressure sensitive cables
  • Technology applicable across a wide range of power cables

What you get

Top-of-the-line efficiency and versatility for your power cable production

  • Large curing capacity of the Super Steam process and the adjustable cooling length creates maximum productivity for all cable types
  • Eliminating high pressures helps preserve the sensitive construction of cables
  • Highly versatile steam curing process is applicable in a wide range of rubber cable products

Performance

Typical capacity increase compared to traditional steam line
35 %

Customer story

 



Typical line composition

  • AVR 15 Pay-off
  • AVR 15 Pay-off
  • SL 120 Dancer
  • Welding machine
  • KS 140 Cable clamp
  • MHE DB 2000LV/5+6/120m Accumulator
  • BCA 30 Caterpillar
  • NMR 60-16D Water cooled extruder
  • NMR 150-16D Water cooled extruder
  • NMR 100-16D Water cooled extruder
  • THR 40/70 Crosshead for single/dual/triple-layer insulating
  • NHW 100 Crosshead for layer sheathing
  • CCV Tube
  • SB 150 Splice box
  • X-RAY 8000 Diameter
  • Steam pressure control system
  • Curing tube Super Steam, DN 200 - 5 zones
  • Super Steam heating system
  • Tube air cooling jackets
  • SICCON 600 Catenary control system
  • Cooling Tube DN 150 - 72 m
  • OWCS Open Water Cooling System, SSCV
  • ES 150 SS End seal
  • BCA 30 Caterpillar
  • TPU 3000 Turn pulley 
  • Spark tester
  • SL 120 Dancer
  • BLMD 200 Belt length measuring device
  • BCA 12 Helper caterpillar
  • TUT 15 Take-up
  • TUT 15 Take-up
  • LCU 4.1 S7 Line Control
  • NSS Curing calculation and simulation program

Optional components

  • Powdering unit
  • Nitrogen Dry Curing process
  • N2P Nitrogen pressure control system
  • Ventilation system
  • By-product separator
  • NCS Nitrogen circulation system
  • N2 upgrade for software and line control
  • DN 250 Curing tube; Curing tube extension
  • Spare parts package

Specifications

Voltage range 2 – 35 kV
Conductor cross section Cu mm2 25 – 800
Conductor cross section Al mm2 70 – 800
Conductor type Round, solid, stranded, bunched
Layer thicknesses  
Conductor screen (mm) 0.3 – 5.0 mm
Insulation (mm) 1.0 – 10
Insulation screen (mm) 0.3 – 5.0 mm
Max. cable weight (kg/m) 21
Max. Cable diameter (mm) Three-layer cables 70; One (two) layer cables: 100 (130)
Lenght of typical line (m) 135
Extruder platform height (m) 11
Line speed, geared (m/min) 50

Value packages

Upgrade the EPL 20 with proven packages.

Need more details on the Rubber Cable Catenary Insulation and Sheathing? Contact your nearest Maillefer representative →